Industrial application工业领域应用
Port, Mining & Material Handling港口、采矿与物料处理
Pulp & Paper纸浆&造纸
Chemical Industry化工
Rubber橡胶
Waste Recycle废品回收
Suger城
采矿业与物料处理Mining & Materials Handling
高启动扭矩能力 High starting torque capability
有能力提供全扭矩而没有时间限制 Capable of delivering full torque without time constraints
无启动/停止次数限制 No start/stop limit
液压驱动能够没有次数限制的提供 Hydraulic actuation can be provided without limit
启动/停止与反转 Start/Stop and Reverse
冲击载荷保护 Shock Load Protection
液压直接驱动对冲击载荷不敏感Hydraulic direct drive is insensitive to shock loads
Applications给料器Feeders,
皮带输送机belt conveyors,
4轮机bucket wheel reclaimers,
回转密kilns,
混合机drums,
喂料破碎
球磨机
喂料破碎器feeder breakers,
链板输送机chaincon veyors
行走驱动long travel
船舶&海事领域应用Ships and maritime applications
挖泥船Dredger
商船merchant ship
海上平台offshore platform
挖泥船 Dredging
极佳的过载保护能力
Excellent overload protection capability
极低的转动惯量,并结合极佳的压力控制极佳的可控性
Very low specific inertia, combined with excellent pressure force
使得系统能实现精确的定位,缓慢的转动,快速的加速响应以及平稳快速的刹车
controlexcellent controllability enables the system to achieve precise positioning,slow
dynamism. quick acceleration response and smoothfast car
能在恶劣环境下可靠的工作在多种用户需要的恶劣环境下平稳可靠地工作
Reliable work in harsh environments
Stable under harsh conditions of various user needs work reliably
具体应用
Application
绞刀头cutter head drive,
横移绞车swing winch,
起错绞车anchor handling winch,
链斗绞车ladderwinch.
两种驱动形式的比较:
Comparison of the two drive forms
机械驱动
mechanical drive
液压驱动
Hydraulic drive
两种驱动形式的比较:
Comparison of the two drive forms
扭矩
Torque %
液压驱动
Hydraulic Drive
变频驱动
VFD
液压驱动和变频驱动的比较
Comparison of hydraulic drive and variable frequency drive
功能 液压驱动 变频驱动
Function Hydraulic drive Variable frequency drive
基础 不需要 需要
base unnecessary necessary
减速器 不需要 需要
reducer unnecessary necessary
启止频繁 无时间限制 有时间限制
Frequent start and stop no time limit time limit
转动惯量
Moment of inertia 1 100-300
抗冲击载荷 高 低
shock load high low
启动扭矩 200-300%额定扭矩 150-200%额定扭矩
starting torque 200-300%Rated torque 150-200%Rated torque
液压驱动和变频驱动的比较
Comparison of hydraulic drive and variable frequency drive
功能 液压驱动 变频驱动
Function Hydraulic drive Variable frequency drive
低速大扭矩运行 无时间限制 有时间限制
Low-speed high-torque operation No time limit Time limit
带载制动 无限制 有限制
On-load braking No limit Limit
四像限驱动 都可以 单一像限驱动
Four-quadrant drive All right single quadrant drive
高压工作原理 高压电机 高压电机+高压变频器
high pressure works High voltage motor High Voltage Motor High Voltage Inverter
恶劣环境
不敏感 敏感
Harsh environment Not sensitive sensitive
谐波失真 不会 会(需增加额外设备)
Harmonic Distortion Can not Can(Additional equipment required)
几种典型应用在国内的业绩
The performance of several typical applications in China
煤矿井下巷道掘进机
Coal mine tunnel boring machine
CA50/32/25用于星轮与移运
CA50/32/25 for star wheel and transfer
每年售出1000台
1000 units sold annuall
皮带输送机
Belt conveyors
共售出40套驱动系统
A total of 40 drive systems were sold
斗轮堆取料机
Bucket wheel stacker and reclaimer
已经售出超过400套驱动系统
More than 400 drive systems have been sold
板式给料机
Plate feeder
共售出30套驱动系统
A total of 30 sets of Namo systems were sold
回转窑
rotary kiln
共售岀30套驱动系统
A total of 30 drive systems were sold
大功率皮带
High power belt
编号:第二条
生产厂:中国华电 功率:2,520 kW
用途:铁矿石输送 带速:4 m/s
马达:3 x CB 400 转速:0-65转/分
User: Sixth Company of Qinhuangdao Port Authority 长度:2200米
Number: Article 2 输送量:3000吨/小时
Factory: China Huadian Power: 2,520kw
Application: iron ore transportation Belt speed: 4m/s
Motor:3 x CB 400 Speed: 0-65 rpm
Length: 2200 meters
Conveying capacity: 3000 tons/hour
头尾驱动皮带机
Head and tail drive belt conveyor
生产厂:四川自贡
Factory: Zigong, Sichuan
用户:山东莱钢
User: Shandong Laigang
用途:焦炭输送
Application: coke transportation
马达:lxCB400+lxCB280
Motor: 1*CB400+1*CB280
功率:600 kW+320 kW
Power: 600kW+320kW
带速:2.5 m/s
Belt speed: 2.5m/s
转速:0-47. 8转/分
Speed: 0-47.8 rpm
长度:3200米
Length: 3200 meters
输送量:800吨/小时
Conveying capacity: 800 tons/hour
皮带机国内主要客户
Main domestic users of belt conveyors
华电
Huadian
四川自贡
Sichuan Zigong
山矿
Shankuang
铜陵蓝天
Tongling Lantian Sto.ck Co., Ltd.
北方重工(NHI)
Northern Heavy Industry
徐州华东机械
Xuzhou East China Machinery
液压马达特点:
Features of hydraulic motors
软起动/停止,速度任意可调
Soft start/stop, adjustable speed
满载启动能力强,无须额外增加
Strong starting ability at full load, no need to increase
电机功率
motor power
结构简单、安装方便
Simple structure and easy installation
多点驱动、头尾驱动,100%同步
Multi-point drive, head and tail drive, 100% synchronization
使用寿命长,基本免维护
Long service life, basically maintenance-free
斗轮堆取料机一成套解决方案
Bucket Wheel Stackers and Reclaimers - Complete Solutions
马达用于斗轮堆取料机的特性与优点
Features and Benefits of Motors for Bucket Wheel Stackers and Reclaimers
特性 优点
Features Benefits
柔性驱动带过载压力保护设置 冲击载荷保护,防“堵转”
Flexible drive with overload pressure protection settings Shock load protection against "stuck"
转动惯量低 能快速急停,减少“堵转”对大臂的冲击
Low moment of inertia lt can quickly stop and reduce the impact of "locked rotor'on the boom
无级调速 根据不同物料密度,采用不同的工作转速
Stepless speed regulation According to different material densities, different workingspeeds are used
无启动/停止次数限制 避免电机过热停车
No start/stop limit Avoid motor overheating and stop
重量轻 减少大臂和回转齿轮的受力
light weight Reduced stress on the boom and slewing gear
生产厂:美国斯维达拉 用户:美国LTV钢铁公司 材料:铁矿石
马达:2*MB2400
功率:300Hp/225kW
OEM:Svedala USA
User:LTV Steel USA
Matr.:Iron Ore
Motor:2 x MB 2400
Power:300Hd/225 kW
移动式破碎站 mobile crushing plant
Major foreign OEMs
国外主要主机厂:
MMD
Metso Minerals
Thyssen Krupp
RCR
FFE Minerals
FMC
Conveyor Engineering
用户国家:泰国
User country: Thailand
生产厂:MMD
OEM:MMD
材料:煤炭
Material:Coal
电机:2*MB566
Motors:2 x MB 566
功率:2*132kW
Power:2x132 kW
板式给料机驱动(改进)
Apron Feeder Drives
用户国家:美国
User country:USA
生产厂:克虏伯
OEM:Krupp
材料:花岗岩
Material:Granite
马达:2*MB1600
Motors:2x MB 1600
功率:350Hp
Power:350 Hp
板式给料机驱动
Apron Feeder Drive
用户国家:澳大利亚
User country: Australia
生产厂:克虏伯
OEM:Krupp
材料:铝土矿
Material:Bauxite
马达:2*MB3200
Motors:2xMB3200
功率:2*250kW
Power:2x250kW